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Paver
Installation
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A little
ambition
and a lot
of muscle
power will
earn you
this enduring
dry-laid
patio. |
Whether it's in the Land of Oz of
your own back yard, there's something magical about a brick path - especially if
it leads to a sunny, spacious patio. Don't get me wrong; there's nothing
magical about how patios get built. They take loads of energy and muscle
power. They require careful planning from the first shovel
full of dirt thrown to
the last paver laid. But you'll get what you work for: a beautiful, usable,
outdoor space that will last a lifetime.
Our Patio is "dry-laid", meaning there's no wet concrete used, just
precast concrete pavers laid on a bed of sand. Ours is a large ambitious
project with curves, paths and steps. We circled trees, looped around
landscaping beds and linked together two decks.
Every patio is different - the one you build may be larger, smaller,
squarer or rounder. The good news is everything you need to know about building
any dry-laid patio is right here.

THE BEST DESIGN
FOR YOU AND YOUR YARD
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Whether
you're a novice or experienced, you'll find this project doable and
satisfying. You'll be limited more by your energy level and free time than
by the skills required.
A well-designed patio must take into account
the terrain, landscape and the needs and pocketbook of your family. Not all
yards are candidates for a patio. In uneven terrain, a raised deck - which
can span hill and dale - might be the best option for outdoor space.
We needed to tie in our patio with existing trees, planting beds and
decks. We measured everything and made a small scale drawing of our home
and existing landscape on paper (Fig. A). We used a straight, 16' 2x4 with
a 4' level on it and a tape measure to get a rough idea of how much our yard
sloped (we noted that on our drawing). Then we laid tracing paper on top of
our scale drawing and doodled a half-dozen patio designs. A consultation
with a landscape designer provided us with these helpful tips: |
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PAVERS: BEAUTIFUL, VERSATILE, MANAGEABLE
One of the beauties of pavers is that together
they create a large, durable space, but individually they're lightweight and
easy to install. This gives the permanence of concrete without the
special tools, know-how and "hurry-up ness" that the concrete requires.
Plus, pavers have color, shape, and pizzazz.
There's no doubt about the
durability of
concrete pavers. They're often used in streets and industrial parking lots
where heavy machinery cracks ordinary concrete slabs. Pavers - small and
independent - withstand abuse by flexing, rather than cracking, under
pressure. They're ideal for regions that go through freeze/thaw cycles,
too; the individual pavers absorb heaving and movement without cracking.
And it's a lot easier to repair small areas in a dry-laid patio than with a
slab. |
Pavers can be used for driveways, sidewalks,
patios, garden paths, even porch floors. As long as the underlying gravel and
sand base is properly prepared, pavers can be used almost anywhere. In areas
where vehicles will travel, the sub base (Fig. C) must be increased to at least
10".
The simple rectangular pavers we used can be laid in a variety of
patterns (Fig. B). Other paver shapes are available: squares, zigzags,
keyholes, even some that look like fancy floor tile. Shop around at home
improvement and landscaping centers and check the Buyers Guide for more
information.
PAVERS,
MATERIALS, AND TOOLS
We purchased them from a landscape center, where they supplied
us with brochures from the paver manufacturer which gave us lots of installation
tips.
When ordering pavers, estimate the square footage
of your patio, then add 5 percent. If you have a lot of curves, borders or half
pavers - like our patio - order 10 percent extra. This allows for damaged
pavers and provides extra ones for future repairs.
We used "class 5" crushed limestone for building
the sub base. Class 5, a grade of material commonly used for road beds, is
widely available. It consists of 3/4-inch rock and smaller particles, which
nest together firmly when compacted. When ordering, tell the quarry or trucking
company you'll be using the material for a patio sub base. If they don't have
class 5 limestone they should be able to offer crushed gravel or another
suitable substitute. One cubic yard of class 5, when
placed 4 inches deep, will cover 81 square feet. If you need to build up an area,
order more.
One yard of sand will provide a 1-inch base for
about 300 square feet of patio. Order a little extra for sweeping into the
cracks when you finish (our patio consumed about four 5-gallon buckets of sand
for this). For tools, you'll use everyday hammers, levels and tape
measures as well as big, oddball tools like a flat-plate vibrator and a masonry
saw that you'll need to rent. With proper planning, you shouldn't need to
rent either tool for more than two whole days.
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PLANNING AND LAYOUT
The first thing you should think about is where
the last paver you lay will end up. Will your yard accommodate the slope
and size of your patio? Will a square patio end in nice, full pavers, or
skinny little slivers?
With your graph paper plan in hand lay down a
garden hose (1) and 2x4s to form an outline of your patio. Use your level
and a straight 2x4 to double-check the lay of the land for a proper slope.
Then spray-paint a line 8 inches outside the outline of your patio to act as
a line for excavating. Strip away the sod at this point (2), so grass
doesn't get in the way of the guide strings you'll soon be setting up.
EXCAVATING THE SITE
AND BUILDING THE BASE
This part of the project is the key to a
successful (and long-lasting) patio.
Use the bottom of a door or a set of stairs
abutting the patio area as the starting point for establishing the final
height and slope of your patio. Your entire slab should slope away from the
house at a rate of 1 inch every 4 to 8 feet. This slope may be one long
decline or a slight dome-shape so water runs off in more than one
direction. Place one end of a long 2x4 at the bottom of the stairway or an
inch below the door threshold, then level across to stakes driven at the
perimeter of the patio and make a mark (3). Make another mark the
appropriate distance down the stake to indicate the slope. In our case,
after making a level mark on our stake with a level and 12-foot 2x4, we made
another mark 2 inches down to indicate a slope of 2 inches for that 12 feet.
(1 inch for every 6 feet)
Make a grid work of stakes and guide strings to
indicate the finished height and slope of your patio, then excavate 7-1/2
inches below these lines. This will provide room for a 4-inch sub base, the
1-inch sand base, and the 2-1/2 inch pavers themselves (4 inches + 1 inch +
2 1/2 inches = 7 1/2 inches). See Fig C. If the area is hilly, you will
need to go back and forth between excavating, leveling and setting strings
to get things right.
Soil conditions vary greatly across the
country. If after digging 7-1/2 inches below your strings, you still find
pockets of loose dirt or black soil, remove it or it will eventually settle,
creating a wavy patio.
Next, bring in the sub base material. Bring the
area up to a height 3-1/2 inches below your strings (4). It should be at
least 4-inches deep in all places. The sub base should extend 8 inches
beyond the actual
edge of the patio to provide room for the edging. It's possible
you'll need to build up an area to accommodate your patio. In such cases,
remove the sod and loose soil, then build up the area with your sub base
material. Building a 10 to 12-inch sub base is common; even 20 inches would
not be unusual. Compact the class 5 using a flat-plate vibrator (also known
as a compactor) as shown in picture 5. Go over the entire area twice.
SPREADING SAND
Sand provides the final base for your pavers.
If this surface is uneven, the pavers on top will be, too.
Ideally, the sand should be 1 inch thick, but
if it's a tad thicker or thinner in spots, that's okay. What you want is a
firm, flat surface for laying pavers. Sand also locks the pavers in place.
When you vibrate the pavers in place, they'll bed themselves slightly into
the sand.
If your patio is under 10 feet wide, use a
screed board with a 3/4-inch notch on the ends to ride along the
Snap
Edge
to level the sand. On larger expanses, level long lengths of iron pipe in
the sand 2 inches below your guide strings, then run your screed along the
top of the pipes. (When you're done with the pipe, remove it, then fill the
groove it leaves with sand). In many cases you'll use a combination - a
notched screed board riding along the
Snap
Edge
on one end, with the other end of the screed running along iron pipe (picture
8). Whichever screeding method you use, roughly dump and level the sand
over the compacted sub base, then fill in low spaces and rake away excess
sand as you drag your 2x4. Shuffle the screed lightly from side to side as
you work. You're not compacting the sand, just creating a firm, solid bed.
Screed only as much sand as you can cover with pavers in one day. Screeded
sand left any longer is guaranteed to be ruffled by wind, rain, kids, or a
stray cat thinking he's found the world's biggest litter box.
THE ESSENTIAL
EDGING
Edging is an absolute must for maintaining the
integrity of your patio. Without solid edging, your sand base and pavers
will separate and drift apart as rain, frost, and foot traffic pound away.
Snap
Edge
plastic edging, left uncut, remains straight and rigid, but when it's cut,
it can be bent to form curves. Secure the
Snap
Edge
into the compacted sub base with 8" - 10" spikes (picture 6).
We used landscape timbers for combination
edging/steps in a sloped area of the yard (picture 7). Crisscross corners and
use double timbers on the front of steps (even though the lower one will be
buried). This lower timber prevents the sub base and sand from washing
out. The tops of the timbers should be at the same height as the surface of
the finished patio. |

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PAVE AWAY
You should now be standing before an expanse
of sand that's flat as a pancake (but slightly sloped). Take down the
guide strings you used to determine height and slope and put up new stakes
and strings to mark the lines for the pattern of your pavers (picture 10).
Start along your house or other long,
straight edge
and lay down the border pavers. (A border isn't essential, but adds a
crisp, finished look especially along curves.) Then lay the rest of your
pavers in your selected pattern. Just lay the pavers in place - don't
bang on them or twist them. Measure over to your string every few rows to
make sure you're staying on track. You can leave a slight gap between
pavers or tap them tighter together with a rubber mallet.
If you've taken the time to set things up
right, laying the pavers goes amazingly fast. Many pavers have little
nubs on the sides to serve as spacers. Don't walk or kneel on the
edge of the
patio until after you've vibrated it; otherwise these pavers can sink
unevenly.
We let our pavers run "wild" near the curved
edges (pic. 11). Using a paver as a guide, we marked the inner pavers,
removed and cut them on a masonry saw, then reinstalled the cut inner
piece and the border piece. On tight radius circles, we used half pavers
for the border (pic. 12) to avoid large, pie shaped voids between them.
As big and foreign as the masonry cutting saw
appears, it's actually safe and easy to use. A constant stream of
recirculating water keeps the blade cool and lubricated, and a sliding
tray carries the paver past the blade. A cut takes about 10 seconds.
Don't forget to wear your hearing and eye protection.
When all your pavers are cut and in place,
vibrate the entire patio (pic. 14), starting at the outer
edge and
working inward in a circular motion. The vibrator will lock the pavers
into the sand and help even up the surface. Don't let the vibrator sit in
one place too long, or pavers could settle unevenly or crack. Some pros
place plywood down and vibrate on top of that to help distribute the
weight of the machine.
If a paver sinks deeper than its neighbors,
use a pair of screwdrivers to pry it up, sprinkle a little extra sand in
the void, then replace the paver. |
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SWEEPING AND UPKEEP
Spread coarse sand across the surface of your
patio. After the sand dries, sweep it around the patio (picture 15) to fill
the spaces between the pavers. Make sure the sand is dry - wet sand will
bridge, rather than fill the gaps. It may take two sweepings with a push
broom a few days apart to completely fill the gaps. The sand helps solidify
the pavers, and also fills any spaces where dirt might enter to provide a
mini-planting bed for weeds. We rolled two coats of a water sealer over our
completed patio.
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| We didn't do this to protect the
pavers - they don't need protecting! We did it to enrich the color.
Landscape around your patio with grass, sod, or planting beds to give
it a finished look. Bring in dirt to even out the space between the new
patio and existing yard. Keep dirt at least 1/2 inch below any plastic
edging to allow rainwater and runoff to easily drain away from the patio.
Set up the lawn chair and take a snooze - you've earned it! |
PATHWAYS
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A pathway can be part of a
larger project or a project in itself. A walkway made from pavers is an
attractive way to link your driveway to your front door, existing deck
to a new patio, or back door to garden area.
Here are a few tips:
- Keep the pattern simple; a border
running parallel to the path with a simple staggered pattern within is
often the most attractive.
- Put a slight tilt in the path for
drainage. One-half inch across a 3 foot wide path is adequate
- Take extra care to keep the edgings an
equal distance apart; it will make screeding, cutting and paver laying
easier.
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